Electrical/Electronic Insulation Tapes

Electrical insulation tapes are ideal for cable insulation and marking, and to meet international safety standards such as the IEC and IMQ. These tapes come in various colors and can be resistant to aging, weather, abrasion, and fire. Many businesses rely on high dielectric strength tape to provide consistent electrical insulation performance in demanding environments, especially where voltage protection and long-term reliability are required.

Electro Insulation Corporation now slits these tapes in-house on a CMC Cevenini E305 automatic log slitter. You can order high temperature electrical tape cut to the exact width your application needs, starting at 2 mm, with an indexing tolerance of ±0.1 mm.

Whether used in manufacturing, assembly, or maintenance, these tapes offer dependable protection against heat, abrasion, and environmental stress while supporting safe and efficient electrical system performance.

Characteristics of High-Temperature Electrical Tape

  • Excellent flexibility and adhesion
  • Conforms easily to irregular shapes and surfaces
  • High dielectric electrical insulation strength
  • High tensile electrical insulation strength
  • Superior tear, puncture, and solvent resistance
  • Superior solvent resistance
  • High voltage insulating wrap
  • Excellent edge tear resistance

These characteristics make high-temperature tapes suitable for complex assemblies where components must withstand electrical stress and thermal cycling. Many formulations maintain stable performance even in harsh industrial settings, offering a balance of mechanical strength and electrical protection. High dielectric strength tape further enhances insulation capabilities for applications that demand elevated voltage resistance.

Common Applications of High-Temperature Electrical Tape

  • Industrial repairs
  • Wiring harnesses
  • Insulates lead connection
  • Bundling/banding heavy conductor coils

In these applications, tape must deliver both mechanical durability and reliable electrical insulation. High-performance materials help prevent component failure by resisting heat, abrasion, and environmental exposure. As industries advance toward compact, high-output systems, the need for dependable insulating materials continues to grow.

Specifications for High-Temperature Electrical Tape

  • Polyester film, glass cloth, combination, polyimide (Kapton®), foil, silicone, PTFE, vinyl, paper, Nomex® and epoxy reinforced, filament reinforced, acetate cloth, composite film, plating, sequencing, masking, and hot air leveling.
  • Operating temperature ranges from 80°C to 200°C
  • .5 mil to 30 mil thicknesses
  • Rubber, acrylic and silicone adhesives
  • Precision slit to custom widths from 2 mm (0.08"), adjustable in decimal increments
  • Indexing tolerance of ±0.1 mm (0.003")
  • Core sizes from 1" (25 mm) to 3" (76 mm)
  • Flame Retardant
  • RoHS compliant

These specifications demonstrate the broad versatility of EIC's tape selection and the ability to support specialized manufacturing or assembly requirements. With material options engineered for thermal endurance, chemical resistance, and precise dielectric strength properties, customers can select tapes optimized for both performance and compliance.

Precision Tape Slitting on the CMC Cevenini E305

Consistent tape width matters on harness lines, in coil wrapping, and on automated taping equipment, where a roll that runs wide or narrow can stop a line or leave a gap in insulation. Electro Insulation slits tape on a CMC Cevenini E305, an automatic log slitter built for technical, dielectric, vinyl, PVC, and double-sided adhesive tapes.

What the E305 Means for Your Order

  • Narrow widths: Cuts start at 2 mm (0.08") and adjust in decimal increments, so specialty widths don’t need to be rounded to the nearest standard size.
  • Tight tolerances: An indexing tolerance of ±0.1 mm (0.003") keeps each roll in a run the same width.
  • Large master rolls: The E305 handles logs up to 1700 mm (67") wide and 305 mm (12") in diameter.
  • Your core size: Interchangeable mandrels fit cores from 1" to 3".
  • Clean, consistent cuts: A single driven rotating blade with an automatic pivoting angle makes each cut, and the cutting cycle runs automatically once a log is loaded.
  • Repeatable setups: Widths are programmed through a Siemens PLC with a touchscreen operator interface.

Send us your material, width, length, and core size, and our team will quote slit rolls to your specifications. Request a Quote

High Dielectric Strength Tape for Demanding Electrical & Electronic Applications

For businesses that require reliable protection for wires, cables, and electronic components, high dielectric strength tape provides exceptional insulation performance in environments where electrical integrity is critical. These tapes maintain stable dielectric strength across a wide range of temperatures and operating conditions, making them an essential choice for manufacturers, OEMs, and industrial facilities. Many of these materials also meet international safety standards and offer durable mechanical protection. 

Why High Dielectric Strength Tape Matters in Modern Electrical Systems 

As electrical assemblies become more compact and more powerful, insulation materials must withstand higher voltages, elevated temperatures, and more demanding environments. High dielectric strength tape supports these requirements by offering strong dielectric breakdown protection, precise adhesion, and long-term stability. Whether used in transformers, motors, coil wrapping, or high-density electronics, these tapes help maintain system reliability.

Types of High-Performance Insulation Tape Available

Electro Insulation Corporation offers a wide selection of insulation tapes, from polyester and polyimide to glass cloth, PTFE, silicone, and composite materials. Each supports specific mechanical, thermal, or electrical performance needs. Options such as high temperature electrical tape are ideal for extreme heat applications where consistent insulation strength is essential. With in-house precision slitting on our CMC Cevenini E305, customers can order tape in custom widths and core sizes built around their exact production or assembly requirements.

Industry Use Cases

High dielectric strength tape is widely used across industries, including aerospace, electronics manufacturing, automotive, telecommunications, and industrial equipment production. Its combination of dielectric strength, thermal endurance, and material versatility makes it a trusted solution for insulating, bundling, protecting, and reinforcing electrical and electronic components.

 

 

 

need more information? click here for a quote or call us at 1(800) 247-2114 to speak with an Electro representative.

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